Pre-Operational Inspection Checklist for Forklifts CDMG Location *Select Your LocationFerntree GullyKnoxNew AgeExpress ServicePre-DeliveryForklift Serial/ID *Visual Checks...Note: If the forklift fails to meet any of the checks listed below, attach a “Danger Tag” and notify your supervisor/manager immediately.DAMAGE - Bent, dented or broken parts *PassFailPlease provide feedback *LEAKS – Fuel, oil, radiator, hydraulics *PassFailPlease provide feedback *TIRES & WHEELS – Drive wheels, steer wheels, load wheels, casters, etc. *PassFailPlease provide feedback *FORKS – Secure, not bent, cracked or badly worn *PassFailPlease provide feedback *CHAINS, CABLES & HOSES – In place *PassFailPlease provide feedback *BATTERY – Battery cable and connector condition. Cable routing (not outside of truck). Battery retainer securely in place. *PassFailPlease provide feedback *GUARDS – All guards in place and condition. Overhead, load backrest, etc. Gates and side rails (SP & Turret Models) *PassFailPlease provide feedback *MECHANICAL SAFETY DEVICES – Operator harness or seat belt, fire extinguisher, name/data plate, warning labels, etc. in good condition. *PassFailPlease provide feedback *OPERATOR COMPARTMENT/CONTROLS – All controls, steer tiller, pedals, etc. in good condition. Seat locks in position. *PassFailPlease provide feedback *Operational Checks...Note: If the forklift fails to meet any of the checks listed below, attach a “Danger Tag” and notify your supervisor/manager immediately.POWER UP – Turn on key. All indicator lights and alarms are working. *PassFailPlease provide feedback *POWER DISCONNECT – Cuts off all electrical power. *PassFailPlease provide feedback *ELECTRICAL SAFETY DEVICES – Horn, audible signals, entry bar, flashing lights, indicator lights, etc. work properly *PassFailPlease provide feedback *STEERING – No binding, no excessive play *PassFailPlease provide feedback *BRAKES & TRAVEL CONTROLS – Check braking & plugging distances while traveling slowly at first. If ok, then check at higher speeds. Acceleration smooth, not jerky. *PassFailPlease provide feedback *PARKING BRAKE – Seat, hand or foot *PassFailPlease provide feedback *HYDRAULIC CONTROLS – Test all hydraulic functions for smooth and proper operation and no unusual noise. *PassFailPlease provide feedback *ATTACHMENTS – Function properly, no unusual noise, securely in place especially removable attachments. *PassFailPlease provide feedback *LIMIT SWITCHES – Travel limit, lift limit, tilt limit, safety reverse (walkies), etc.) *PassFailPlease provide feedback *BATTERY CHARGE – Dischargemeter in full green or 75% charge after raising forks. *PassFailPlease provide feedback *WIRE GUIDANCE (SP and Turret Option) – Acquisition, tracking. Brakes set, alarm works, test by slowly driving off end aisle wire. *PassFailPlease provide feedback *END AISLE CONTROL (SP and Turret Option) – Alarm beeps and truck slows down or stops as programmed at aisle end. *PassFailPlease provide feedback *Your Name *Submit Inspection
